University of Toronto engineering students Arianna McAllister and Lian Leng took first prize in the Canadian leg of the
2014 James Dyson Awards program
with their PrintAlive Bioprinter, receiving a $3,500 prize and the
chance to compete internationally with teams from 18 countries for
$50,000 more. The
James Dyson Foundation,
a non-profit dedicated to “encouraging young people” in the engineering
and scientific fields, uses its annual award program to feature
students’ “industrial or product designs that solve a problem.”
The problem addressed by the Toronto team is twofold: firstly, that
severe burns often cause damage to both the epidermis and the dermis
(the outer and inner skin layers, respectively), which contain different
cells and cell structures and therefore require specialized treatments.
In such cases,
Leng tells CBC news,
“It’s very difficult for the body to regenerate itself.” Being able to
close these wounds quickly, she added, is paramount to preventing
fatalities. The second issue the team tackled was the need to produce
flexible, skin-like materials with 3D printers which would survive
grafting procedures; conventional 3D printers, they found, work best
with harder materials, and have been unable to structure usable skin
grafts involving complex layering of different cells needing different
environments.
With the help of Boyang Zhang, a recent PhD, Axel Guenther, an associate
professor of mechanical and industrial engineering at the University of
Toronto, and burn surgeon Dr. Marc Jeschke, the students worked to
develop a new kind of printer cartridge. Their special cartridge
contains “tiny channels filled with skin cells and the liquid
environment they require.” Prior to printing, the epidermal and dermal
cells, “along with their specialized liquid, are kept in two different
channels,” the CBC explained. During printing, each layer of artificial
skin is dispensed as a liquid into yet another liquid, which causes it
to solidify into a gel. The two solidified layers are then printed
together, one on top of the other, to generate a biodegradable dressing
containing the skin cells needed to treat deep skin wounds.
To date, the team’s 3D-printed grafts of human skin have helped
immune-compromised mice with wound healing. The team hopes to work with
larger grafts in pigs soon, and to begin human clinical trials within
two to three years. This summer, the US Army reported that its
researchers
would soon begin clinical trials
to test its own skin-printing technology. It remains to be seen,
however, whether or not this Canadian team will beat them to the punch.
Gizmag
University of Toronto
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